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Private member DiscussionFinish New Builds

Sanding methods/mechanism routine

Good evening folks, lately I'm experiencing some sanding methods/mechanism frustration. Can't explain better than look like I'm regressing at doing it. The only thing changed in my building routine is that I'm currently using a CNC (I haven't used one for some years) for both bodies and necks. I have no problems with necks, but sanding bodies has become incredibly frustrating, specially around the edges. While I keep improving my c…

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Private member DiscussionAcoustic Builds

Cutting Fret Slots

I cut the fret slots for a baritone guitar build today, so I thought I'd share my method for cutting fret slots, as I think it is a bit unusual. I radius and profile my fretboard before I cut the slots. I print out a paper layout of the fretboard, double-stick tape it to the radiused and profiled fretboard, line up the saw by eye to using red hatch marks on the printout, and saw the fret slots with a 3" circular saw that rides on…

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Awesome! Can you share how you print out the fingerboard layout?
Private member DiscussionDesign and Testing

Testing Mandolin Top Wood Billets

For my current mandolin build, I set out to answer 2 questions: 1. Whether to use physical deflection or frequency analysis to measure stiffness, and 2. How well can I measure wood quality in rough sawn form? (T. Gore says it needs to be planed smooth and rectangular for frequency analysis.) I have 4 different topwood species available for my current build: California Sitka, Englemann, Lutz, and Coastal Redwood. The billets range from 37…

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Hello Neil, I also measure wood properties when I build mandolins and what you did is very similar to what I have tried, so I'd like to share some thoughts and comments. From my engineer point of view,…
Private member DiscussionAcoustic Builds

Cutting Clear Plastic Pickguard – Looking for Cleaner Results

I rarely use pickguards on my builds, as most of my guitars are intended for fingerstyle players. That said, I occasionally need to install one, and I've yet to find a cutting method that consistently meets my quality standards. I’ve experimented with several techniques for cutting clear pickguard material, but the results are always somewhat disappointing. Using a brand new X-Acto blade gives a reasonably clean cut, but there's almost a…

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I use raw pickguard sheet material, apply 3M 468MP Double Sided Adhesive Transfer adhesive sheet and trim to rough size with scissors or blades, depending on the pickguard material. I then attach to…