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Private member DiscussionTools and Jigs

Non-CNC cauls for Stew-Mac sound hole clamps

I don’t have CNC capabilities so I could not duplicate Dave Slimmer’s version ( https://loothgroup.com/loothprint/bridge-clamping-cauls/). Got a 12x18x1/2 inch HDPE cutting board on Amazon for under $10 (https://www.amazon.com/dp/B001D3LQVA), drilled a row of 1/2 holes about 5/16” deep with a Forstner, cut the HDPE into 5 sided chunks so I could orient by touch, and free handed the brace grooves on the band saw. The clamp swivel pads are 1…

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Yeah, I think the current concerns with microplastics is impacting cutting board prices.
Private member DiscussionAcoustic Builds

Steam Box Idea... What's wrong with this idea?

Speaking of Trevor Gore... I've started using falcate bracing on my ukuleles and in making the braces, 3 strips of .0625" spruce are bent and then put in a bent lamination glue up rig using epoxy. Bending spruce is no fun on a hot pipe. It's slow, fussy, the fibers want to delaminate. I have been thinking about building a small dedicated steam box. Pulling all 3 of the strips out at once and bending them over a form with a metal back…

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Ian Davlin
I tried it once for trying to bend mandolin sides. This was in 2006, back when the internet wasn't nearly as useful as it is today, so the attempt was pretty incomplete I think. If I remember correctl…
Private member DiscussionAcoustic Builds

more side bending

hello looths - i'm building my first guitar. generally following (and enjoying) the gore/gilet books. after 3 tries, i've yet to get a crack free bend around the nose of a venetian cutaway with a mahogany side. i made a version of the fox bender - using clamps on hand for the waist and cutaway, and a pid temp controller (verified accuracy), and am using a stew mac blanket and three straps. the recipe for my last attempt was: sapelle (fo…

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hey @member - so i substantially followed your recommendations with another test piece of sapele: spray with supersoft about 5 min before going into bender, wet down craft paper, spritz side wit…
Private member Discussion3D Printing

Print problem, 2nd layer

Got my new printer a few weeks ago, and I have been loving life in 3D. I have made a bunch of cauls and tools in preparation for my next builds. On all the prints the first layers were a little fuzzy, so I did some research and adjusted the z offset. Got my first layers in the pocket. But that caused some horrible problems. Now I can’t even finish a print. First layer is fine. Second layer is hairy and fuzzy. Seems like the nozzle is dr…

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Update: glad I didn’t dive into trying the complicated fixes first. All this time I was working with the same slice file I made. Adjusting the z offset. Getting terrible results. Today I found some ti…
Private member DiscussionTools and Jigs

Birkonium Fret Press Cauls

Just got these and they are really neat. If you like to press frets and do compound or imperfect radius fretboards, these are the ticket.

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I designed that caul set and had Andy make a few sets for our shop and for students of our fretting classes. After being frustrated with the gaps between “standard spec” cauls vs real world variations…