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Private member DiscussionAcoustic Builds

Nominal Normal Thickness of Barb Thickness for a .022” Tang Wire?

Let me start with this; I'm trying to find the root cause of difficult fret wire installation of two different SM fret wires. I've spent a lot of time gathering dimensions and experimenting with techniques wich could cause the problem. I enlisted the help of a colleague who arrived at a similar poor performance. His solution was to glue the fret ends/ beat the frets in. My "rather" is to find the root cause so I don't have to go thr…

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Matching the fretwire to the fret slots (and visa-versa) is a huge subject. Dan and I did an entire episode of the Dan and Doug Show just on fret slots. I'll be revisiting the subject of fretwork in…
Private member DiscussionAcoustic Builds

Cupped panel

I have a set of bubinga for an acoustic back, but one piece had a slight cup that made it difficult to work with for joining together. This is pre-thicknessed, with the piece at 4.5 mm thick. I tried wetting and heating it, as I do for sides, and pressed it flat during the process. I heated it to 300 degrees F, and then let it cool while pressed, and the cup got substantially worse. I then pressed it into a reverse cup using a radius…

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To get the nice figure in Bubinga, ordinarily the board is flat sawn. That greatly increases the likelihood of cupping. If you are able to flatten out the cup enough to joint the 2 pieces and thickn…
Private member DiscussionAcoustic Builds

Any helpful tips with bar frets?

Hello, One of my commissions is coming down the pike and it's going to be my first time using bar frets. I could use a once over for any helpful tips if you have any. About the guitar: Aged HD-28 but mahogany back and sides. I think Martin called this a HD-28 M? Skipping the truss-rod and using two carbon fiber strips. My process for Frets: 1: I CNC my fingerboards to a 16" radius and for T-frets I use a .023" to cut slots with a mat…

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Ian Davlin
Depending on the carbon fiber strips and the gauge of string, you're compression may be moot, or at the very least, a fairly subtle factor. I would do a lot of testing before you glue the neck on to t…
Private member DiscussionAcoustic Builds

Cutting Fret Slots

I cut the fret slots for a baritone guitar build today, so I thought I'd share my method for cutting fret slots, as I think it is a bit unusual. I radius and profile my fretboard before I cut the slots. I print out a paper layout of the fretboard, double-stick tape it to the radiused and profiled fretboard, line up the saw by eye to using red hatch marks on the printout, and saw the fret slots with a 3" circular saw that rides on…

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Awesome! Can you share how you print out the fingerboard layout?
Private member DiscussionElectric Builds

Nut slot and action trouble

Hi everyone - I recently ran into trouble making new nut for one of my necks that needed to be trued and re-fretted. I roughed in the nut as usual and then, with the bass guitar fully assembled and strung up, I started cutting the slots to depth. I use the StewMac digital nut slot depth gauge and have had good results in the past. I marked the nut's lowest points (radiused) using the guitar nut scribe tool (first time using this!) and c…

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Ian Davlin
That's actually not how that tool was intended to be used. That is essentially plotting a like to the top of the fret. With a bass, you would need much more than that. When James and I came up with th…
Private member DiscussionElectric Builds

Issues pushing frets into ebony fretboard

I've only built a handful of necks and most of them have been roasted maple fretboards. This time around I am using a beautiful and incredibly stiff/hard piece of ebony. I am doing a light hammering in of the frets to get them seated and then using the hand-held vice clamps from Stewmac with the correct fretboard radius to push them down evenly the rest of the way. This process works just fine on roasted maple. It's just a softer wood t…

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Thanks all. I widened the slots with a bigger blade and deepened them a bit. It's to the point where they kinda slide in and I'm using CA glue to get them all the way there. Hammering them in just doe…
Private member DiscussionFolk, Bluegrass, Irish, Old Time Instruments

My first mandolin

Hi all, just sharing a couple of shots of my latest build, an A5-style mandolin with a goth soul 😉 Tonewoods Top: Alpine Spruce (Italy) Back & sides: Flame maple (France) Neck: Birch (Sweden) Fretboard & bridge: African Ebony Dimensions Scale length: 352.4 mm Nut width: 30 mm Fretboard radius: flat Total length: 660 mm Body width: 260 mm Finish Hand-rubbed stains and acrylic satin finish Features Hammered steel pickguard and truss rod cover Moose antl…

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Ian Davlin
It really looks stunning. Great work !
Private member DiscussionElectric Builds

Set-neck pocket and angle questions

Hi Everyone, I’m working through building my first set neck electric, an LP Jr. I had some build questions… - if you’ve built these Gibson style set necks before, did you cut the neck pocket straight and angle the heel of the neck? Or did you cut the pocket at the angle and keep the bottom of the heel straight? I’m attempting to cut the pocket at an angle, and it isn’t the easiest thing to do, I’m finding out. First, I’ve had some moveme…

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Hi Joe, I would recommend putting the taper in the neck pocket, not the neck. Maybe you need thinner shims to solve your router depth issue. I would glue the fingerboard onto the neck and have that as…