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Private member DiscussionTools and Jigs

Bandsaw methods

After several years of fighting with my bandsaw blade jumping off every few inches of cut (it needs a new bearing on the top wheel), I decided to try something bass-ackwards. I put the blade on with the teeth facing the 'wrong' direction. Not only did that solve the problem of the blade jumping off, but it has made the cutting of pickguard material much smoother. Has anyone else experienced this kind of situation? Do you have any other…

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Private member
I just rebuilt an old Delta 14". If you want to replace the bearings, it's relatively simple. Supplies: --Bearings, say from Noma Bearing --Rubber tires, say from Carter --Home made block to tap in bearin…
Private member DiscussionAcoustic Builds

Neck block for adjustable neck -thoughts on design

I've built a number of classical guitars with an adjustable neck and they seem to gather quite a bit of interest, so i'm currently in the process of looking to refine the design and build. It's quite a simple construction where the neck is held together by string tension and hangs on a pivot. I developed a 3d printed "socket" which acts as the interface between the body and the guitar and allows for some fine tuning of the alignment of t…

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Private member
Not really answering your question but I've done a version of the Smallman/Gore joint (I think it's really just Smallman but whatever) on all my guitars (nylon/steel/gypsy). I'm not particularly conc…
Private member DiscussionAcoustic Repair

Splines: When are they necessary?

Question about splines: At what point are they necessary? My question is primarily regarding the crack to the left between the bridge and the sound hole as well as the crack at the upper bout that runs along the fingerboard extension. I have already glued them both and used the TJ cleats that run the full length of the cracks. I have already splined the lower bout crack that runs from the bridge to the binding as it was super gappy and d…

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Private member DiscussionNeck Reset Database

Washburn Neck Reset

I am working on a neck reset on a Washburn Parlor - SN 283552. I have read that the 28 in the SN indicates that is was built in 1928, but the owner thinks based on her research that it was built before 1920. I am assuming a dovetail joint and that I can get into the neck joint for steaming by drilling into the 13th fret slot, but if anyone knows differently please let me know. The fingerboard extension has already separated slightly…

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Ian Davlin
Love the truss rod let in to the top!
Private member DiscussionFinish New Builds

Sanding methods/mechanism routine

Good evening folks, lately I'm experiencing some sanding methods/mechanism frustration. Can't explain better than look like I'm regressing at doing it. The only thing changed in my building routine is that I'm currently using a CNC (I haven't used one for some years) for both bodies and necks. I have no problems with necks, but sanding bodies has become incredibly frustrating, specially around the edges. While I keep improving my c…

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Private member DiscussionElectric Repair

Open string sitar buzz after nut slot work

Hi all, new to nut slot work world, please can you help me with this mystery? fret levelling, neck relief and string action adjustment all completed to Fender 9.5" radius spec. very happy with that. the next step: 0.011” High E string’s nut slot was a bit low. I used Dave Johnson’s (MI Guitar Craft Academy) “q-tip slot raising method”: the pulled cotton strand, plus extra thin CA glue, to fill the slot, then trim it off once dry,…

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i always use a nut file that is the closest size up from the string gauge. i used a 13 gauge file for an 11 gauge string, and 16 gauge file for a 14 gauge string
Private member DiscussionDesign and Testing

Mandolin acoustics academy - Hub Of Acoustics

Hi everyone, I'm Martino from Hub of Acoustics, a collaborative project created by luthiers for luthiers. Our goal is to explore and teach acoustic principles that are directly relevant to instrument making. In 2026, we’ll be running four courses in different parts of the world, all focused on giving luthiers practical tools to better understand and control the acoustics of their instruments. We’re excited to introduce our very…

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Private member DiscussionElectric Repair

Cleaning methods and products.

Hi to everyone does anybody knows about products related to the setup. I mean cleaning products that you can use instead of only use the Maguires products or any other products related to the cleaning process. For example I usually use the yellow shampoo from maguires and also the Triplex Carnaubba Wax from the chemical guys. Any clues ?

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Private member
Trogly shared his method for cleaning the guitars that he has on his YouTube channel. https://m.youtube.com/watch?v=6aKEj3v2xzE I don't recall what products he uses, but he does get good results.
Private member DiscussionAcoustic Repair

Methods for aging a new acoustic bridge?

Hey all, Anyone have any go-to methods for making new replacement bridges look old? I’m about to make a new bridge for a relatively beat up 40’s Martin and contemplating ways to make it look more the part. With the replacements I’ve made up to this point I’ve always just sanded em real smooth, micromesh, oil, wax etc. I’m thinking maybe a wire brush prior to sanding for that shrunken grain look? The new bridge will be Indian rosewood. T…

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You can try raising the grain a little with a damp paper towel. I wouldn't got too wet. Mirlon 2500 pad is my go to for knocking down the sheen. Add dents to your liking. Find a reference photo a…
Private member DiscussionFinish Repair

Binding Repair & Polish Followup

Need some guidance for binding repairs. I'm using the "Martin method" using CA glue and tape for re-attaching the binding. From there: Scrape glue 400 grit to level Brushing on Lacquer 400 grit to level Meguiars #1 Meguiars #3 Meguiars #7 All by hand. But I recently purchased a Proxxon hand polisher. I'm still getting big marks. Its usually "ok", but I'm noticing huge swirls. Not pro. I do not have the money/space for…

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I suspect your issue stems from not sanding to a high enough grit before polishing. Check out Eagle Abrasives "Assilex" dry papers. Stew Mac has them. Not cheap, but they last a long time. You can…
Private member DiscussionFinish New Builds

Aging Toner on a Sitka Spruce Top

I'm fast approaching the finish coating of 2 acousitcs. The sitka spruce tops are really bright. I'd like to tone them down a little and have been scouring the web for methods. Seems like adding amber toner in either the sand sealer or more likely the first set of nitro lacquer coats might be the the ticket. I see Stewmac has a Colortone stain called "Vintage Amber" that can be mixed into the nitro. Anybody have expirience with this pro…

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Private member
Hi Gerry, I recommend spraying a sealer chow it a light scuff and then one more sealer coat. If you are using lacquer, thin some 50% by volume and add TransTint or Colortone. Same dye and some of the…
Private member DiscussionAcoustic Builds

Cutting Fret Slots

I cut the fret slots for a baritone guitar build today, so I thought I'd share my method for cutting fret slots, as I think it is a bit unusual. I radius and profile my fretboard before I cut the slots. I print out a paper layout of the fretboard, double-stick tape it to the radiused and profiled fretboard, line up the saw by eye to using red hatch marks on the printout, and saw the fret slots with a 3" circular saw that rides on…

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Private member
Awesome! Can you share how you print out the fingerboard layout?
Private member DiscussionElectric Repair

Neck Spline jig recommendations

Hey all - I've got a couple Gibson headstock repair investments that I'd like to practice inserting splines for reinforcement (or I may go the backstrap method..tbd). Do you have any jig recommendations or preferences? I've only seen the G&W option (which looks awesome), several ebay knock-offs and lots of DIY jigs. I welcome your feedback. Thanks and all the best, Chris

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Ian Davlin
I think this is my favorite. It's not my favorite technique overall, but this version, with the long splines that extend WAY past the transition of the neck is the best. https://mcconvilleguitars.blo…
Private member DiscussionAcoustic Repair

1950s Gibson LG-3

Hi, I have a 1950's Gibson LG-3 that's had some poor work done to the spruce under the area of the bridge where the spruce has pulled away and or been sanded excessively. It's missing about .020-0.30 thou of spruce and I'm wondering/looking for advice about how to go about splicing in a thin piece of spruce before I re-glue the bridge. Please see pictures attached. My main questions are: glues for the patch, should the patch be mitered…

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When faced with a similar job recently, I chose to glue the patch in place with epoxy, then used hide glue to reset the bridge. The logic being that 20 years from now when someone needs to reset the…
Private member DiscussionAcoustic Repair

1975 Yamaha FG200J Neck Reset

Before I hack into the Yamaha, I would like to get the opinion of the experts on a method of steaming the upper end of the guitar and ‘pressing’ the neck down to adjust the angle back to factory. There are several you-tubers that have tried and recommend it. My novice intuition is that even though it may work, wont the steaming of other areas of the body such as upper braces, etc, end up weakening the construction (glue stability) to…

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Thanks for all of the inputs. I am going to order the foam cutter package. I will try to post some pics of the FG200J. In the meantime, I just got done doing a neck reset of a crappy Fender that ha…
Private member DiscussionAcoustic Repair

Cleaning under loose braces

I am looking for new ideas on tools or methods for cleaning under partially loose braces to insure a good glue joint. In the past I've tried flossing with sandpaper, using the metal cutting edge from a wax paper box, maybe some extra thin files. In this job, one of the loose braces is up against the bridge plate, so it's impossible to pass something all the way through. The loose parts are marked with the red ellipses.

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Ian Davlin
Private member DiscussionGeneral

Widening fretslots

Hello everyone, I use a Stewmac japanese fretsaw (which produces .023" wide fretslots, matching the width of the tang of stewmac wire) to recut my slots on refrets. The saw does a good job making the slots deeper, but struggles to make them wider and binds like crazy throughout the process. I think that is due to it not having enough (or any) set, so in theory it only cut downwards and does a poor job removing material from the slot wall…

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My fretboards are done with a table saw & correct SM blade, if i need to touch them up after radius i go between the jap saw & regular one sm sells. yellow wax to stop them from sticking when cutting…
Private member DiscussionDesign and Testing

Testing Mandolin Top Wood Billets

For my current mandolin build, I set out to answer 2 questions: 1. Whether to use physical deflection or frequency analysis to measure stiffness, and 2. How well can I measure wood quality in rough sawn form? (T. Gore says it needs to be planed smooth and rectangular for frequency analysis.) I have 4 different topwood species available for my current build: California Sitka, Englemann, Lutz, and Coastal Redwood. The billets range from 37…

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Hello Neil, I also measure wood properties when I build mandolins and what you did is very similar to what I have tried, so I'd like to share some thoughts and comments. From my engineer point of view,…